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Understanding Resin Attrition

  "The presence of free chlorine or other oxidizing agents in the feed water can lead to resin degradation over time. The maximum recommended levels of free chlorine are 0.3 ppm to / > 30C). Iron and other heavy metals catalyze the oxidative degradation of cation exchange resins. Oxidation of strong acid cation exchange resins, causes de-crosslinking of the polymer matrix, leading to an increase in the water retention capacity of the resin and resin swelling. This may cause a weakening of the mechanical integrity of the resin and loss of wet volume capacity. Temperature, chlorine concentration, and the presence of heavy metals impacts the rate of resin oxidation and de-crosslinking. Like chlorine, chloramines, chlorine dioxide and ozone also have oxidizing potential.  Chlorine dioxide has a somewhat greater oxidizing effect on resin and chloramines have a somewhat lesser oxidizing effect than chlorine."

DOW Corporation

All regular ion-exchange based water softening, conditioning and filtration systems can degrade at a minimum average rate of 5% - 15% per year without performance enhancing additives.   In fact, some systems may have even faster attrition rates.  

Structured Matrix resins will tend to have the slowest attrition rate.

This natural attrition loss causes a reduction in  functional resin capacity.   Physical resin loss can also occur, but doesn't always necessarily occur at the same rate.

Attrition loss should be compensated for every year by adjusting your system capacity or augmenting the resin bed with additional ion exchange media.

Attrition is exacerbated by factors such as high water consumption, inadequate regenerations, elevated chlorine levels, iron & heavy metals in water as well as other complicating factors.

 

Common Symptoms of Resin Attrition

 

1.     Your water doesn't feel as good as it should every day

2.     Slight to major water pressure drop

3.     Possible water discoloration in severe cases

4.     Your system needs to clean more often than before to provide uniformly soft water

 

The Solution to Resin Attrition

During your annual multipoint inspections or tune-ups, system programming can simply be adjusted to accommodate for normal, expected resin attrition.   If you are particularly water quality conscious, you could also augment your existing resin bed to accommodate for attrition loss.

 

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